A major test of brake systems took place in 1902 on an unpaved road in
New York City called Riverside Drive. Ransom E. Olds had arranged to
test a new brake system against the tire brake of a four-horse coach and the
internal drum brake of a Victoria horseless carriage. His Oldsmobile
sported a single flexible stainless-steel band, wrapped around a drum on the
rear axle. When the brake pedal was applied, the band contracted to grip
the drum.
Olds had entered his car in the Blue Ribbon Contest, a 100-mile race
scheduled for August and wanted to be sure his external brake was a match
for the Victoria's expanding-shoe internal drum design and the coach's tire
brake -- a pad that was applied to the tire by a long lever. Although it
ground down solid rubber tires pretty quickly, the tire brake was popular
on carriages and many early autos.
From a thunderous speed of 14 mph, the Oldsmobile stopped in 21.5 ft.,
the Victoria in 37 ft. and the horses (which may not have been going 14
mph, but had no engine braking to aid them) in 77.5 ft.
The Oldsmobile went on to win two of nine blue ribbons awarded in the
race. The car's braking system made such a big impression on other
manufacturers that by 1903 most had adopted it. By 1904, practically all
car makers were building cars with an external brake on each rear
wheel.
Almost at once, the external brake demonstrated some serious flaws in
everyday use. On hills, for example, the brake unwrapped and gave way
after several seconds. A driver unlucky enough to stall on a grade soon
found himself rolling backward.
For this reason, chocks were an important piece of on-board equipment. It
was a common sight to see a passenger scurrying from inside the car with
wood in his hands to block the wheels.
There was another drawback to the external brake. It had no protection
from dirt so its bands and drums quickly wore. A brake job every 200 to
300 miles was considered normal.
The problems associated with the external brake were overcome by the
internal brake. As long as the brake shoes were under pressure, they stayed
against the drums to keep the car from rolling backward on hills. And,
since brake parts were inside drums and protected from dirt, drivers could
go over 1,000 miles between brake overhauls.
The drum brake, as it is now known, became all-dominant in the United
States. In Europe, particularly in Great Britain, it had to share the stage
with disc brakes. Disc brakes became more or less standard on European
cars during the '50s, about 20 years before they were adopted by American
manufacturers in 1973.
This is ironic, because the spot-type disc brake is an American invention.
In 1898, Elmer Ambrose Sperry of Cleveland designed an electric car
having front-wheel disc brakes.
He made a large disc integral with the hub on each wheel. Electromagnets
were used to press smaller discs, lined with a friction material, against
spots on the rotating disc to bring the wheel to a stop. Springs retracted the
spot discs when current was interrupted.
Meanwhile in Great Britain, a patent was issued in 1902 to F. W.
Lanchester for a nonelectric spot disc braking system that's similar in
principle to what we have today. The biggest problem that Lanchester
encountered was noise. Metal-to-metal contact between his copper linings
and the metal disc caused an intense screech that sent chills through anyone
within earshot.
The problem was solved in 1907 when Herbert Frood, another Englishman,
came up with the idea of lining pads with asbestos. The new material was
quickly adopted by car manufacturers on both drum and disc brakes.
Asbestos linings also outlasted other friction materials by a wide margin.
The 10,000-mile brake job had arrived.
As roads improved and cars began to be driven at high speeds,
manufacturers recognized the need for even greater braking power. One
solution to the problem became apparent during the Elgin road Race of
1915. A Duesenberg took the flats at 80 mph, then screeched to a virtual
crawl to negotiate the hairpin curves. Duesenberg's secret for such
magnificent braking power was to simply use an internal brake on each
front wheel as well as each rear wheel.
In 1918, a young inventor named Malcolm Lougheed (who later changed
the spelling of his name to Lockheed) applied hydraulics to braking. He
used cylinders and tubes to transmit fluid pressure against brake shoes,
pushing the shoes against the drums. In 1921, the first passenger car to be
equipped with four-wheel hydraulic brakes appeared -- the Model A
Duesenberg.
Carmakers as a group were not quick to adopt hydraulics. Ten years after
the Model A Duesie, in 1931, only Chrysler, Dodge, Desoto, Plymouth,
Auburn, Franklin, Reo, and Graham had hydraulic brakes. All the others
still had cable-operated mechanical brakes. In fact, it was not until 1939
that Ford finally gave in, becoming the last major manufacturer to switch
to hydraulic brakes.
The basic braking system we have today was pretty much in place by
1921, including a refinement some regard as contemporary -- power
assist.
Power assist, technically, dates back to 1903 when a car called the Tincher
used air brakes. But the first car to be equipped with a vacuum-operated
power booster similar to those we have today was the 1928 Pierce-Arrow.
It used vacuum from the inlet manifold to reduce the physical effort
needed to apply brakes. Vacuum boosters from then to now have similar
designs.
The first widespread deviation from vacuum power assist came about in
1985. Some '85 GM cars use an electrically driven brake booster, which is
smaller and lighter than the conventional vacuum booster, giving an all-
hydraulic system. Some cars with antilock brakes also use all-hydraulic
systems.
The first car to have self-adjusting brakes was the 1925 Cole. The
prototype for today's systems appeared on the 1946 Studebaker. The
mechanism by Wagner Electric Co., consisted of an adjusting wedge under
the influence of a tension spring. As linings wore, a plug receded to move
a pin and lever against the spring. This forced the adjusting wedge against
brake shoes, which expanded to keep linings at a preset distance from the
drums.
As for the antilock (antiskid) units now available in the U.S., they are
hardly new. The first practical antiskid braking system, named Maxaret,
was developed in 1958 by the Road Research Laboratories in Great Britain
and was first applied to the Jensen FF sports sedan in 1966.
Three years later, in 1969, the Lincoln Continental Mark III was equipped
with an Auto-Linear antilock unit developed by Kelsey-Hayes. Sensors on
the rear wheels transmitted signals to a transistorized "computer" behind
the glove box. The computer controlled a vacuum-operated valve on the
rear brake line to modulate pressure to the rear brakes when the sensors
told the computer that the brakes were locking.
Cost and some technical problems caused the shelving of this unit. But
now, updated versions that give four-wheel skid control are offered on
almost every car model, although initially they were available only on
high-end cars like Lincoln and Mercedes, and a few European
cars.
Computerized brakes notwithstanding, there is a piece of advice about
using brakes that's as relevant today as it was in 1909 when it was first
published in The American Cyclopedia of the Automobile:
"Good driving in traffic is shown by making the minimum use of brakes.
The strain on passengers amounts to intense nervousness when the car is
constantly driven so that the least alteration of direction or of pace on the
part of any vehicle ahead results in the violent application of the
brake."
And so it will always be.
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