Honda Service Repair Manuals


1979 XR80'79

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: C7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed with manual clutch.
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80'79 was sold in 1979 and was available in one color: Tahitian Red
    • The "HONDA" fuel tank decal was red outlined in white
    • The seat was black without a side logo
    • The side cover panels were black and the "XR80" logo on it was red and white
    • The serial number began HE01-5000012.
1979 Honda XR80
1979 Honda XR80

1980 XR80'80

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: C7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed with manual clutch.
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80'80 was sold in 1980 and was available in one color: Tahitian Red
    • The fuel tank decal was a yellow wing with the word, "HONDA" beneath it
    • The seat was black without a side logo
    • The side cover panels were black and the "XR80" logo on it was red and white
    • The serial number began HE01-5100003.
1980 Honda XR80
1980 Honda XR80

1981 XR80'81

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: C7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed with manual clutch.
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80'81 was sold in 1981 and was available in one color: Tahitian Red
    • The fuel tank decal was a yellow wing with the word, "HONDA" beneath it
    • The seat was black with a red "XR" logo
    • The side cover panels were black with a white "80" logo
    • The serial number began JH2HE0105BK200003.
1981 Honda XR80
1981 Honda XR80

1982 XR80'82

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80'82 was sold in 1982 and was available in one color: Tahitian Red
    • The fuel tank decal was a yellow wing with the word, "HONDA" beneath it
    • The seat was black with a white "80" logo
    • The side cover panels were white with a red "XR" logo
    • The serial number began JH2HE0105CK300004.
1982 Honda XR80
1982 Honda XR80

1983 XR80'83

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80'83 was sold in 1983 and was available in one color: Flash Red
    • The fuel tank decal was a yellow wing with the word, "HONDA" beneath it
    • The seat was black with a white "XR" logo
    • The side cover panels were yellow with a white "80" logo
    • There was a new shape for the fuel tank, fenders, and side covers
    • The engine and crankcases were now black
    • The serial number began JH2HE0106DK400004.
1983 Honda XR80
1983 Honda XR80

1984 XR80'84

  • ENGINE
    • Engine type: 80cc OHC four-stroke, 2-valve, single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 100
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • Front suspension: Leading axle front fork
    • Rear suspension: Laid-down rear shocks
  • DIMENSION
    • Wheelbase: 1140mm (44.9 in.)
    • Dry weight: 66.5 kg (146.6 lb)
    • Seat height: 725mm (28.5 in.)
  • OTHER
    • The Honda XR80'84 was sold in 1984 and was available in one color: Flash Red
    • The fuel tank decal was a yellow wing with the word, "HONDA" beneath it
    • The seat was blue with a white "XR" logo
    • The side cover panels were white with a red "80" logo
    • The serial number began JH2HE0105EK500001.
1984 Honda XR80
1984 Honda XR80
1984 Honda XR80
1984 Honda XR80

1985 XR80R'85

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • The suspension was a Pro-Link
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80R'85 was sold in 1985 and was available in one color: Flash Red
    • The seat was blue with a white "XR" logo
    • The side cover panel was yellow
    • The fuel tank wing decal was now red, white, and blue
    • The "80R" fuel tank decal was 2-tone white and blue
    • The bike now had a plastic fuel tank which was shaped differently
    • The serial number began JH2HE010XFK600001.
1985 Honda XR80R
1985 Honda XR80R

1986 XR80R

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The Honda XR80R'86 was sold in 1985 and was available in one color: Flash Red
    • The seat was blue with a white "80R" logo
    • The side cover panel was yellow
    • The fuel tank "XR HONDA" decal was now white and red
    • The serial number began JH2HE0104GK70001.
1986 Honda XR80R
1986 Honda XR80R

1987 XR80R

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'87 was sold in 1987 and came in just one color: Flash Red with Shasta White
    • The fuel tank and number plate panels were red
    • The fenders, frame, and number plates were white
    • The seat was blue with a white outline "80R" logo
    • The fuel tank decals were white
    • The serial number began JH2HE0109HK800001.
1987 XR80R
1987 XR80R

1988 XR80R'88

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'88 was sold in 1988 in one color: Flash Red with Shasta White.
    • The fuel tank side panels and rear fenders were red
    • The front fender, number plates, and frame were white
    • The engine was silver and black
    • The seat was blue with a white "HONDA" logo
    • The fork boots were red while the handguards were white
    • The serial number began JH2HE0108JK900001.
1988 XR80R
1988 XR80R

1990 XR80R

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'90 was sold in 1990 in Flash Red with Shasta White
    • The fuel tank, seat, and fork boots were red while the fenders, frame, and handguards were white
    • The "80R" logo on the tank and the side cover panel were blue
    • The "PRO-LINK" swingarm decal had a red outline
    • The serial number began JH2HE010*LK000001.
1990 XR80R
1990 XR80R

1991 XR80R

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'91 was sold in 1991 in one color: Shasta White with Rainbow Blue
    • The seat was red while the fork boots and side cover panels were blue
    • The "XR" logo on the fuel tank was red and blue
    • The serial number began JH2HE010*MK100001.
1991 XR80R
1991 XR80R

1993 XR80R'93

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'93 was sold in 1993 in one color: Shasta White with Rainbow Blue
    • The fuel tank wing logo was deleted this year
    • The "80R" decal on the seat was white
    • The points ignition was replaced with a CD ignition
    • The serial number began JH2HE010*PK200001.
1993 XR80R
1993 XR80R

1994 XR80R'94

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'94 was sold in 1994 in one color: Shasta White with Rainbow Blue
    • The fuel tank "XR" logo was redesigned, but the word "HONDA" on the tank was red
    • The serial number began JH2HE010*RK300001.
1994 XR80R
1994 XR80R

1995 XR80R'95

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'95 was sold in 1995 in one color: Shasta White with Violet
    • The fuel tank logo "XR" was red outlined in purple
    • The word "HONDA" was purple
    • The serial number began JH2HE010*SK400001.
1995 XR80R
1995 XR80R

1996 XR80R'96

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'96 was sold in 1996 in the same color as the previous year: Shasta White with Violet
    • The fuel tank logo was redesigned
    • The "XR" tank logo was white with a red outline on a purple background
    • The word "HONDA" was white
    • The serial number began JH2HE010*TK500001.
1996 XR80R
1996 XR80R

1997 XR80R'97

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'97 was sold in 1997 in Shasta White
    • The number plates were white while the seat was black and red
    • The "80R" seat logo was white
    • The serial number began JH2HE010*VK600001.
1997 XR80R
1997 XR80R

1998 XR80R'98

  • ENGINE
    • Engine type: 80cc OHC single cylinder
    • Spark plug: CR7HSA
    • Plug gap: .028
  • DRIVETRAIN
    • Transmission: 5-speed transmission and manual clutch
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • N/A
  • DIMENSION
    • N/A
  • OTHER
    • The XR80R'98 was sold in 1998 and like the previous year it came in Shasta White
    • The fuel tank logo was redesigned to include a yellow "HONDA" wing logo
    • The "80R" logo on the seat was black
    • The serial number began JH2HE010*WK700001.
1998 XR80R
1998 XR80R

2002 XR80R'02

  • ENGINE
    • Engine: Air cooled, single cylinder four stroke
    • Displacement: 80cc
    • Bore and stroke: 47.5mm x 45mm
    • Compression ratio: 9.7:1
    • Spark plug: CR7HSA
    • Plug gap: .028
    • Valve system: SOHC 2-valve
    • Fuel Delivery: Single, 18mm
    • Ignition: CDI
    • Starting system: Kick
  • DRIVETRAIN
    • Transmission: Close-ratio, 5-speed
    • Final drive: Chain
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • Front suspension: 27 mm fork, 140 mm travel
    • Rear suspension: Pro-Link single shock 110mm travel
    • Front tire: 2.50-16
    • Rear tire: 3.00-14
    • Front brake: Mechanical drum
    • Rear brake: Mechanical drum
  • DIMENSION
    • Seat height: 727mm (28.6 in.)
    • Wheelbase: 1208mm (47.6 in.)
    • Dry weight: 70 kg (154 lb)
    • Fuel capacity: 5.6 liters
  • OTHER
    • Color: Red
2002 XR80R
2002 XR80R

2003 XR80'03

  • ENGINE
    • Engine: 80cc air-cooled single-cylinder four-stroke
    • Bore and stroke: 47.5 x 45.0 mm
    • Compression ratio: 9.7:1
    • Spark plug: CR7HSA
    • Plug gap: .028
    • Ignition: CDI
  • DRIVETRAIN
    • Transmission: Five-speed
    • Chain: #420 x 110
    • Front sprocket: 14 T
    • Rear sprocket: 46 T
  • CHASSIS / SUSPENSION / BRAKES
    • Front suspension: 27mm leading-axle fork; 140mm (5.5 in.) travel
    • Rear suspension: Pro-Link single-shock; 109mm (4.3 in.) travel
    • Front tire 2.50-16
    • Rear tire: 3.60-14
  • DIMENSION
    • Ground clearance: 205mm (8.1 in.)
    • Seat height: 726mm (28.6 in.)
    • Wheelbase: 1168mm (47.6 in.)
    • Dry weight: 70 kg (154 lb)
    • Fuel capacity: 5.7 liters (including 1.1 liters reserve)
  • OTHER
    • Color: Red.
2003 XR80R
2003 XR80R



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